PROJECT TITLESTATUS/DATECOMMENTS
Have brakes checkedCompleted 9/15/22Brake inspection also looked good, just used to cars with power brakes
Change oilCompleted 9/15/22Unknown when last done, change oil to be safe
Replace gearshifter knobCompleted 9/18/22Ordered and replaced
Validate if car overheatingCompleted 11/16/22Engine was150F after 2h drive

Appears to be normal/expected, when stopped in traffic in middle of hot day, etc.
Replace tiresCompleted 10/13/22Pricing P75/70R13 tires locally, tires received on 10/13, installed/balanced and mounted on car same day
Replace heater switchCompleted 12/11/22Located and ordered replacement switch, installed in dashboard

Will test heater control to see if it breaks valve cable, should work otherwise

Heater was fine, keeping valve control as backup part, closing this item as resolved
Fix driver’s door alignmentCompleted 11/16/22Wouldn’t close without slamming

Fixed during visit to Dave’s Place in Henderson
Fix leak from back hatchOn holdThis was a problem back when grandfather still had the car

Appears to be result of rust along bottom lip of hatch, though this could also be a symptom
Replace wiper controlCompleted 12/13/22Switch works, icon is worn off, this is entirely cosmetic

Found used switch, not sure worth $50 since problem will recur

Found NOS washer control (more than wanted to spend, but not an unfair price) and installed
Fix fan switch or blowerCompleted 11/16/22Fan appears to work fine, tested with engine off, was just unable to hear it running with engine started
Fix interior light switchCompleted 11/16/22Need to clean/repair OEM hinge cover, install used dome light

Tested with circuit tester and light wires work properly
Fix windshield washerIn progressBroke dash pump switch during testing, will replace control and test

Replaced with NOS part that Dave was able to source, pump works fine, but tubing appears to leak

Ordered new tubing and water bottle (current one has broken cap) to install/test
Troubleshoot headlight switchCompleted 12/13/22Removed aftermarket toggle switch and restored to steering wheel stem

Discovered short in this switch that affects dash lights (flicker) but is manageable

Replaced with NOS switch that works perfectly
Troubleshoot headlight selectorCompleted 3/8/23Replaced switch with NOS switch

Still having some issues, may require modifying housing on steering column to provide more room for pull-to-flash

Confirmed selector is wired properly (see notes in this post) and ordered new clamshell escutcheons

Will use Dremel to increase rearward clearance, which should solve the problem
Brake lights stay onCompleted 11/16/22Adjusted switch so light turns off when brake pedal released
Engine mixture too richCompleted 11/16/22Adjusted carburetors during inspection, appears to be resolved
Convert dash to LED bulbsCompleted 3/8/23After driving home from Dave’s Place after dark, realized that bulbs in dash lights are much too dim

Installed a couple LED lights to gauge if their brightness is too extreme — they are amazing

Ordered kit to replace remaining bulbs, as well as new bulbs to replace warning indicators (main beam, oil, ignition)
Reseat seal in driver’s doorCompleted 11/24/22This was displaced while fixing the door alignment issue above

Needs to be reseated from bottom and pushed in at top with a screwdriver

Note: This comes out again each time we work on the car. I’m going to need to affix it with trim adhesive for now

At some point, I am going to need to shave down the lip this fastens under, rivet on a new one, and pain it
Fix minor gauges (temp, fuel)Completed 12/13/22These gauges work intermittently and are controlled by a stabilizer on back of speedometer or tachometer

The issue was the stabilizer, which we learned is not located on the back of the speedometer or tachometer

No, it’s behind the driver’s side parcel shelf (glove box) which has to be entirely removed, because, of course it is

Replaced stabilizer and confirmed gauges now working properly, closing item as completed
Replace rubber knuckle in steeringCompleted 12/13/22URGENT: This rubber connector is deteriorated and creates play in steering wheel currently

Could be a safety problem if it disintegrates during operation

Replaced flex coupling at same time as replacing motor mounts (see below)
Replace motor mountsCompleted 12/13/22These are old and cracked and need to be replaced, can be swapped out when steering linkage item above is fixed

Ordered replacements (2) from Moss Motors, swapped out during fallow-up trip to Dave’s Place
Fix engine run-onCompleted 12/13/22This happens with the car is warm and engine is turned off

Can create problems it not addressed, will prioritize on next trip to Dave’s Place

Adjusted carburetor settings to address this, will monitor in coming weeks
Clean firewall rustNot startedThis appears to be limited to the firewall near the master cylinders, probably from brake fluid

Need to clean with wire brush, convert the rust, and repaint
Address oil seepageNot startedNot particularly problematic, nor is it a new development
Affix carpet to interiorIn progressThere are some remnants in the car, but original carpet, where still exists, has pulled away from interior

Have fasteners for remnants and will reapply glue on original carpet

Purchased 3M trim adhesive and will address interior carpet first, then use fasteners for carpet sections/floor mats
Check valve clearance levelsIn progressWill also clean valve cover at same time

Awaiting gasket adhesive (ordered online)
Identify spare key codesCompleted 12/13/22Key codes not on British Heritage Certificate

Unable to find codes on lock barrels

Dave rekeyed rear hatch (boot) so that door keys unlock it
Restore OEM hinge coverCompleted 9/9/23Replace aftermarket hinge cover so dome light can be used again

Requires cleaning and repairing brittle fiberglass or plastic used original
Fix hornCompleted 12/13/22Wire seems to have come loose when working on light selector inside steering column

Turned out to be the relay switch, just a bad connection, easily fixed
Steering orientation offCompleted 3/8/23When tightening the steering linkage flex coupler, the wheels must not have been straight

Top of steering wheel is at about 10 o’clock, turn signal does not reset after left turns

Requires disconnecting steering linkage again, will fix locally or take back to Dave’s Place soon

Ongoing Maintenance/Learning

  1. Check coolant, flush and refill every two years
  2. Oil change (every 2,500 miles)
  3. Filter change (every 5,000 miles), requires disconnection of engine bay side panel at firewall
  4. Lube rear hubs every 6,000 miles (no more than six strokes from grease gun
  5. Change brake shoes
  6. Lubricate u-joints
  7. Lubricate front trunnions, with 90-weight gear oil, not grease, usually add STP to this 90-weight, apply with dedicated grease gun, video
  8. Replace sheet metal cover that snapped on auxiliary radiator during cool months?
  9. Replace generator brushes
  10. Replace wiper blades
  11. Regular check (every 2-4 weeks: oil level, master cylinder, generator brushes, coolant, fan belt, battery, top up carburetor dashpots, tires, underside and differential for oil seepage), buy long inspection mirror
  12. Check transmission and rear end oil levels every 10,000 miles (more often if seepage occurs)

Note: Per Dave Crane, he still uses 80w90 GL1 gear oil in the trans and diffs, which is what came in them originally. He does have customers that use Red Line in their trans which makes them shift smoother and he has used that on occasion. As far as the trunnions go, they originally were oiled, which is better for them. It’s very common today for people to grease them, which works, but is not as good. (09/07/32)